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Manufacturing

Production operations, quality management, and supply chain workflows, governed, AI-assisted, and audit-ready.

What manufacturers face today

Disconnected shop floor to office

Production data, quality records, and supplier information scattered across MES, ERP, and spreadsheets: no unified view.

AI adoption with operational safety

AI can transform quality inspection and predictive maintenance, but integrating it with safety standards and audit is the barrier.

Manual quality & compliance

Teams spend hours on inspection paperwork, non-conformance reports, and compliance documentation: time taken from production.

Regulatory & certification pressure

ISO 9001, industry standards, customer audits, and environmental regulations: compliance evidence is manual and fragmented.

Across production and operational lifecycle

Production Order Management

Order intake, scheduling, material allocation, production tracking, and dispatch coordination.

FormsFlowsAI

Quality Inspection & NCR

In-process inspections, non-conformance capture, root cause analysis, corrective actions, and disposition.

FormsFlowsNotifications

Supplier Onboarding & Management

Supplier qualification, document collection, compliance verification, performance tracking, and renewal.

ApprovalsIntegrations

Maintenance & Asset Management

Preventive schedules, work orders, spare parts tracking, downtime logging, and equipment lifecycle.

ChecklistsAudit

Safety & Incident Reporting

Workplace incidents, near-misses, hazard identification, investigations, and corrective actions.

FormsFlows

Certification & Compliance

ISO 9001, environmental standards, customer audits, export regulations: evidence tracked and versioned.

AppsNotifications

Production order, from intake to dispatch

Sales, planning, shop floor, quality, and logistics, coordinated in one flow.

01
Sales
Order
Production order received with specifications, quantities, and delivery requirements
02
AI
Plan
Material availability, capacity check, and schedule optimisation prepared
03
Planning
Schedule
Reviews AI plan, confirms materials, assigns production line and dates
04
Shop Floor
Produce
Production tracked, in-process quality checks recorded, variances flagged
05
Logistics
Dispatch
Quality sign-off, packing, shipping docs generated, customer notified
Days → hours. Every order is planned, produced, inspected, and dispatched, with a complete audit trail.

Who’s involved, and how BPA connects them

Sales

Order · Specifications

Planning

Schedule · Allocate

Shop Floor

Produce · Inspect

Quality & Logistics

QC sign-off · Dispatch

BPA: Production Order Flow
Forms Entities Flows Apps Notifications Security
AI: Material check · Capacity planning · Schedule optimisation · Supervised by planning
Unified Audit Trail: every action logged · ISO 9001 · production data traceable

ERP & MES

SAP · Oracle · shop floor systems

Supply Chain

Suppliers · inventory · procurement

Logistics & Customers

Shipping · tracking · delivery

SaaS (Azure Managed)Dedicated (Azure Tenant)Customer VPC (Azure)

Quality non-conformance, from detection to closure

Operators, quality engineers, production managers, and customers, coordinated in one governed flow.

01
Operator
Detect
Non-conformance captured at point of production with photos and measurements
02
AI
Classify
Severity rating, defect-pattern matching, and root cause suggestions
03
Quality Engineer
Investigate
Root cause analysis, containment actions, and corrective measures identified
04
Production Manager
Resolve
Corrective actions implemented, rework or scrap decision, process updated
05
Quality
Close
Effectiveness verified, CAPA closed, customer notified if required
Zero defects, full traceability. Every NCR, investigation, action, and closure in one traceable record.

Who’s involved, and how BPA connects them

Operator

Detect · Record

Quality Engineer

Investigate · RCA

Production Manager

Resolve · Implement

Customer & Compliance

Notify · Certify · Close

BPA: Quality Non-Conformance Flow
Forms Entities Flows CAPA Notifications Documents
AI: Defect classification · Pattern matching · Root cause suggestions · Supervised by quality engineer
Unified Audit Trail: NCRs · investigations · CAPAs · closures · ISO 9001

MES & Production

Production records · batch tracking

Inspection & Metrology

CMM · SPC · lab systems

Certification & Customers

ISO audits · customer complaints · CAPA

SaaS (Azure Managed)Dedicated (Azure Tenant)Customer VPC (Azure)

Built for the way manufacturing actually works

Configuration, not code

Production forms, quality workflows, and compliance rules are declarative configuration. Your team can read, change, and own them.

AI where it helps

Defect classification, pattern matching, schedule optimisation: AI assists at the steps that slow production down. Humans decide.

Audit-ready from day one

Every action, human and AI, is logged in a unified audit trail. Delivered by Norbrik, ISO 27001 certified. Region-specific data residency.

Configured to your operations, not a one-size-fits-all template

BPA adapts to your specific operations through declarative configuration: entities, forms, flows, and apps tailored to how your team works.

Entities

Products, orders, suppliers, equipment, NCRs, compliance records, modelled to your operation.

Forms

Production orders, inspection checklists, NCR reports, supplier assessments, configured to your needs.

Flows

Production workflows, quality escalations, CAPA chains, certification gates, configured for your operation.

Lookup Data

Product codes, defect categories, ISO standards, equipment types: reference data configured.

Apps

Production dashboard, NCR register, compliance tracker, maintenance log: screens for every role.

Security

Production data isolation, field-level access, role-based controls: operational governance built in.

Let's map your manufacturing operations

We explore your production line together, and discuss how BPA can help.